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Dangerous Substance and explosive atmosphere regulations (DSEAR) 2002

What is DSEAR

A set of Regulations implemented into the UK legislative system from the ATEX Directives 95 (equipment manufacturers directive, also known as 100a or Directive
94/9/EC) and ATEX 137 (Directive 1999/92 EC) which, is concerned with the protection of employees from fire and explosion hazards arising from the use of dangerous substances in the workplace. It applies to both employers and the self employed. Enforcement of DSEAR is the responsibility of the HSE &/or local authorities.

Compliance Dates

DSEAR became effective in the UK on 1st July 2003. Compliance dates are: -

  • Workplaces used for the first time after 30th June 2003 - Immediate Compliance
  • Workplaces in existence before 30th June 2003 - Compliance by 30th June 2006

Industries Affected ATEX 137 covers all industries where an explosive atmosphere may arise. A small sample, non-exhaustive list includes:

  • All industries involved in the use of flammable liquids
    (inc. petrol, solvents, paints etc).
  • Plastic manufacturers/processors.
  • Food manufacturers.
  • Woodworkers.
  • Recycling industries.
  • All industries producing a potentially explosive atmosphere through generation of dust as a byproduct of the manufacturing process

However, under ATEX 95 (equipment manufacturers directive), it explicitly excludes: -

  • Products for both medical and domestic use
  • Personal Protective Equipment
  • Products used in the presence of explosives.
  • Military Equipment.
  • Vehicles except those used in potentially explosive atmospheres (i.e. Fork Lifts).
  • Sea-going vessels and off shore units

DSEAR Requirements

Regulations are applicable to all workplaces where an explosive atmosphere exists. The main requirements are:

  • For employers to carry out a risk assessment of dangerous substances.
  • To identify the type and quantity of dangerous substances, and their handling, storage and transport arrangements
  • To assess potential ignition sources and the effects of an explosion
  • Implement key mitigation controls.
  • Classify and mark areas where explosive atmospheres exist into zones.
  • Where 5 or more persons are employed, to record the significant findings of the assessment.

DSEAR Key Mitigation Controls

  • Reduce/minimise quantities held.
  • Avoid/minimise release.
  • Prevent formation of an explosive atmosphere
    (i.e. provide mechanical ventilation).
  • Avoid potential ignition sources.
  • Segregate hazardous materials and processes.
  • Minimise numbers of employees exposed.
  • Provide suppression and explosion relief to machinery/plant where appropriate.

Manual Handling Risk Assessment

Download a Manual Handling Risk Assessment Form (PDF Format)